Overlap Control: Guide bar positions drum; Z-bar ensures 2mm overlap with easy maintenance via detachable wear strips and a profiled nose for precise weld wheel contact.
Hour Glass Rolls: Mounted on “goal post” frame with sensors, ensuring gradual sizing, consistent overlap, and minimized surface marking; lower rolls pivot for maintenance, upper roll adjusts for size tolerance with pneumatic cylinders.
Weld Heads: SEW inverter-controlled AC motor with gearbox and pneumatic pressure for constant speed; weld wheels cross-indexed for even wear, auto-lubed, and can be manually or semi-automatically trimmed to reduce downtime.
Weld Head Cylinder Slide: Lower weld head mounted on light alloy ram with pneumatic cylinder and bellows spring to stabilize force and dampen reactions at weld start.
Welding Control: Energy-efficient three-phase AC, control with LCD display.
Transformer: SP 350KVA.
Planishing Rolls: Optional.