Versatile Compatibility :Works with metal cutting, engraving, forging, and polishing machines.
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Workflow
Work flow:U plate & Top plate → Front plate & U plate (longer side) → Front plate & U plate (shorter side) → Wave guide & magnetron support → Wave guide assembly & U plate → Back plate & U palte (longe side) → Back plate & U palte (shorter side) → Motor Support & U plate
Main equipments
U plate and top plate welding
Equipment model: 2xDR-20000J-2C
U board and front board short side welding
Equipment model:2xDR-13000J-2C
U board and front board long side welding
Equipment model:DR-20000J-1C
Waveguide Box and Magnetron Welding
Equipment model:DR-30000J-1C
Waveguide Assembly and U Plate Welding
Equipment model:DR-30000J-1C
welding the long side of the back plate with the U plate
Equipment model:DR-20000J-1C
short side of the back plate and U plate welding
Equipment model:DR-13000J-1C
motor support welding
Equipment model: DR-13000J-1C
Other informations
Product Details
Oven Production Line Layout Diagram
Production Results
Basic Structure of DR-20000J Capacitor Energy Storage Spot Welding Machine
Components: Frame, Pressurizing Mechanism, Water Cooling System, Welding Circuit, Capacitor Power Supply, Control System, Body, Welding Cylinder, Electrodes, Cooling Circuit, Monitoring Device, and Safety Mechanism.
Frame:
C-frame structure, high-quality steel, and section steel.
Precision machining and heat treatment for rigidity and accuracy.
Pressurizing Mechanism:
Vertical pressure type with self-lubricating bearings for better performance.
Minimizes electrode impact, preventing damage and wear.
Pneumatic System:
Includes Japanese “SMC” solenoid valves, Taiwanese air processors, and oil-free cylinders.
Gas storage tank stabilizes pressure.
Discharge Transformer & Welding Circuit:
Uses Wugang silicon steel sheets, and precision copper casting.
Soft copper tape and electrodes in series.
Main Control System:
Mitsubishi PLC and HMI.
Manual, automatic, and charging modes.
Adjustable parameters via touch screen (voltage, pressure time).
Welding Controller:
Fast charging/discharging via microprocessor.
Compatible with old and new capacitors, it extends capacitor life.
Protection modes for fault prevention.
Automatic adjustment for capacitor voltage and leakage current.
Fault detection for overcharge, discharge, and capacitor errors.
Stores up to 5 welding specs, count 9999 welds, real-time voltage detection (error ≤ 1%).
Equipment Configuration List
No
Station Name
Model
Quantity
Unit
1
Motor bracket welding
DR-13000J-1C
1
Set
2
U board and top board welding
2xDR-20000J-2C
1
Set
3
U board and front board short-side welding
2xDR-13000J-2C
1
Set
4
U board and the long side of the front board are welded
DR-20000J-1C
1
Set
5
Waveguide box and magnetron welding
DR-30000J-1C
1
Set
6
Waveguide assembly and U-board welding
DR-30000J-1C
1
Set
7
The long side of the back plate is welded to the U plate
DR-20000J-1C
1
Set
8
The short side of the back plate is welded to the U plate